The 25th
European Microelectronics & Packaging Conference (EMPC 2025)

16 - 18 September 2025
World Trade Center, Grenoble | France

Short Courses

September 15th, 2025 – 02:00 – 06:00 pm

Advanced Substrates for Chiplets, Heterogeneous Integration, and Co-Packaged Optics

John Lau
Unimicron Technology Corporation

John Lau, with more than 40 years of R&D and manufacturing experience in semiconductor packaging, has published more than 535 peer-reviewed papers (385 are the principal investigator), 52 issued and pending US patents (31 are the principal inventor), and 24 textbooks (all are the first author). John is an elected IEEE fellow, IMAPS Fellow, and ASME Fellow and has been actively participating in industry/academy/society meetings/conferences to contribute, learn, and share.

Abstract

Today, most of the package substrates for HPC driven by AI (artificial intelligence) are made by the 2.5D IC integration. In general, for 2.5D or CoWoS (chip on wafer on substrate), the SoC and high bandwidth memories (HBMs) are supported by a TSV-interposer and then solder bump and underfill on a build-up package substrate. However, because of the ever-increasing size of the TSV-interposer, the manufacture yield loss of the TSV-interposer is becoming unbearable. The key players such as NVIDIA, AMD, Intel, SK Hynix, Samsung, Micron, TSMC, etc. are working very hard to eliminate the TSV interposer and put the HBMs directly on top of the SoC (3.3D IC integration). Front-end integration of some of the chiplets (before package heterogeneous integration) can yield a smaller package size and a better performance (3.5D IC integration). In the past few years, 2.3D IC integration or CoWoS-R is getting lots of traction. The motivation is to replace the TSV-interposer with a fan out fine metal L/S redistribution-layer (RDL)-substrate (or organic-interposer). In general, for 2.3D, the package substrate structure (hybrid substrate) consists of a build-up package substrate, solder joints with underfill, and the organic-interposer. Today, 2.3D is already in production. Recently, TSMC published two papers on replacing the large-size TSV-interposer by LSIs (local silicon interconnects, i.e. Si bridges) and embedding the LSIs in fan-out RDL-substrate. TSMC called it CoWoS-L. Recently, since Intel’s announcement on the glass core substrate for their one-trillion transistors to be shipped before 2030, glass core substrate has been a very hot topic. Since the shipments of co-packaged optics (CPO) by Intel and Broadcom CPO have been getting lots of tractions. In this lecture, the introduction, recent advances, and trends in the substrates of 3.5D IC integration, 3.3D IC integration, 3D IC integration, 2.5D IC integration, 2.3D IC integration, 2.1D IC integration, 2D IC integration, fan-out RDL, embedded Si-bridge, CoWoS-R, CoWoS-L, CPO, and glass core for HPC driven by AI will be discussed. Some recommendations will be provided.

CONTENTS
• Introduction
• Substrate Definition
• Substrates for Chiplet and Heterogeneous Integration
• 2D IC Integration
• 2.1D IC Integration
• 2.3D IC Integration
• 2.5D IC Integration
• 3D IC Integration
• 3.3D IC Integration
• 3.5D IC Integration
• Bridges Embedded in Build-up Substrates
• Bridges Embedded in Fan-Out EMC with RDLs
• Glass-Core Build-up Substrates and TGV-Interposers
• CPO Substrates
• Summary and Recommendations

Ingu Yin Chang<br />
Executive Vice President, ASE Inc.

John Lau
Unimicron Technology Corporation

Electronic/Photonic Convergence Using Advanced Packaging: A Status

Stéphane Bernabé
CEA LETI

Stéphane Bernabé (Member, IEEE) received the M.Sc. degree in Physics and Photonics engineering from the University Louis Pasteur of Strasbourg, France, in 1997, and Ecole Nationale Supérieure de Physique de Strasbourg (ENSPS). In 2007 he joined CEA-LETI , Optics and Photonics Department, and has been involved in several research dealing with optoelectronic device packaging and application of Silicon Photonics to Data communications and optical Networks on Chips (oNoC) for computing. He is now heading the Photonics Packaging Lab at CEA-LETI. He has published 60 papers, 17 patents, and co-authored 3 book chapters. His current interests are in Photonic/Electronic co-integration, and PIC optical coupling. He is an IEEE EPS member and ECTC technical committee.

Abstract

The recent development of silicon photonics and the opportunities it represents for addressing a number of challenges in the fields of HPC/AI, datacom and sensors have accelerated the convergence of electronic and photonic components. This combination of both technologies cannot be achieved without recourse to advanced packaging. Here, we review the challenges and technologies enabling this paradigm shift, focusing on the underlying physics and the expected developments.

This short course will deal with the following topics:
– Silicon Photonics: basics on devices , modules and applications
– Evolving needs in data transmission, Ethernet switches roadmap
– A short story of early Electronic/Photonics integration
– Co-packaging optics : the challenges
– 3D packaging building blocks
– The coupling challenge
– Recent demonstations of CPO integration
– Outlook, photonics interposers

Ingu Yin Chang<br />
Executive Vice President, ASE Inc.

Stéphane Bernabé
CEA LETI